Morris 96108 Insulation Piercing Connector, 4/0 AWG Main / 2 AWG Tap

Product Overview

The Morris 96108 is an above-ground insulation piercing connector for tapping a 4/0–3 AWG main conductor to a 2–10 AWG tap conductor. Its piercing technology connects through conductor insulation without stripping.

The connector has tin-plated copper teeth, a fiber-reinforced thermoplastic body and one double shear-head bolt. The bolt head breaks off at 125 in-lb when tightened as specified.

Key Features

• Connects a 4/0–3 AWG main to a 2–10 AWG tap
• For copper or aluminum conductors
• Piercing connection eliminates the need to strip the conductors
• One 1/2-inch double shear-head bolt breaks off at 125 in-lb
• Sealant gel protects against oxygen and water when properly installed

Conductor Sizes and Compatibility

The Morris 96108 accepts a main conductor in the 4/0–3 AWG range and a tap conductor in the 2–10 AWG range. It is specified for copper or aluminum conductors.

Intended Applications

This above-ground connector is intended for overhead and above-grade tap connections. Listed applications include overhead services, above-grade URD services, street lighting, gutter taps and non-tension tapping, including split-bolt replacement.

Connection and Bolt Tightening

The connector's teeth pierce the insulation to make the connection without stripping the conductors. Its single double shear-head bolt uses a 1/2-inch head and breaks off at 125 in-lb.

• Insert the tap conductor fully into the end cap and position the connector on the main conductor.
• Tighten the bolt with a 1/2-inch socket or closed-end wrench until the head breaks off.

Installation Conditions

The 96108 is specified for above-ground installation. It can be installed on energized conductors, but the tap must not be under load. When properly installed, the connector is described as water-tight, with sealant gel protecting against oxygen and water.

Before You Order

Confirm that the main and tap conductor sizes fall within the connector's stated ranges and that the application is above ground.

Ordering from Lumera Electric

Check the purchasing options shown on the Lumera Electric product page for Morris 96108 Insulation Piercing Connector, 4/0 AWG Main / 2 AWG Tap. For project quantities or additional ordering requirements, use Request a Quote and provide the required quantity.