Morris 94636 Copper Flex-Cable Short-Barrel Compression Lug, #250 AWG, 1/2" Stud, 1-Hole

Product Overview

The Morris 94636 is a short-barrel compression lug designed to terminate #250 AWG fine‑strand flexible conductors to a 1/2" stud using a single mounting hole.

Constructed from high‑conductivity seamless copper with electro‑tin plating, it features a flared/belled entry for easy insertion, color‑coded die index (yellow), printed crimp marks, and an inspection window. It is UL 486AB listed through 35kV.

Key Features

• For #250 AWG fine‑strand flexible conductors (Classes G, H, I, K, M and DLO)
• Short‑barrel copper construction with electro‑tin plating
• Flared/belled entry for easier conductor insertion
• Color‑coded (Yellow) die index and printed crimp marks
• Single 1/2" stud mounting hole (1‑hole tongue)
• Inspection window for crimp verification
• UL 486AB listed through 35kV

What this lug does

The Morris 94636 terminates #250 AWG fine‑strand flexible conductors and provides a secure mechanical and electrical connection to equipment or bus bars using a 1/2" stud. The short barrel and single‑hole tongue are intended for installations where a compact termination is required.

• Designed specifically for fine‑strand flexible cables including welding (M), battery (K), DLO, and other Class G/H/I conductors.
• Short‑barrel form factor reduces overall length of the termination compared with long‑barrel lugs.

Typical applications

Use this lug where a #250 AWG flexible conductor must be secured to a 1/2" bolt or stud. Common uses include terminations to bus assemblies, panels, battery connections, and welding cable joints where a compact lug is preferred.

• Bus and panel terminations
• Battery and welding cable connections
• Equipment grounding and power distribution requiring a 1/2" stud connection

Crimping and mounting guidance

Strip the conductor to the barrel depth, insert the conductor fully through the flared/belled entry and into the barrel, then crimp using the Yellow‑coded die. After crimping, bolt the lug tongue to the 1/2" stud to complete the connection.

• Die color for crimp: Yellow (matching the printed die index on the barrel).
• Crimp marks and inspection window allow visual verification of correct conductor insertion and crimp quality.
• Bolt hole: 1/2" stud size, single‑hole tongue.

Materials and corrosion resistance

The lug is formed from high‑conductivity seamless copper and finished with electro‑tin plating. The tin plating improves corrosion resistance and solderability where applicable.

• Base material: Seamless high‑conductivity copper.
• Finish: Electro‑tin plating.

Ratings and listings

This product is UL 486AB listed for applications through 35kV, indicating it meets the referenced safety standard for pressure‑type and mechanical electrical connectors.

• UL listing: UL 486AB through 35kV.

Before You Order

Confirm the model number (94636), required quantity, and that the conductor and stud sizes match your application before ordering.

• Verify conductor is #250 AWG fine‑strand compatible (Classes G, H, I, K, M, DLO).
• Verify fastening hardware and stud are 1/2" to match the lug tongue.
• Ensure you have the Yellow‑coded crimp die appropriate for this lug.

Ordering from Lumera Electric

Check the purchasing options shown on the Lumera Electric product page for Morris 94636 Copper Flex-Cable Short-Barrel Compression Lug, #250 AWG, 1/2" Stud, 1-Hole. For project quantities or additional ordering requirements, use Request a Quote and provide the required quantity.